case study Tag

CNC Stone Crafters: Moving toward CNC technology: Initially established as a stone installation business, CNC Stone Crafters recently turned its focus to stone fabrication – investing in state-of-the-art machinery for a successful start.

When Frankie and David Tidwel l st a r ted CNC Stone c raf t e r s in Phil Campbell, AL, they were originally just doing installs. Over the past three years though, the company has purchased several machines that allow them to do fabrication as well. “If you had a mistake from another fabricator, instead of turning the mistake around in two or three hours, or at best two or three days, we were having to wait anywhere from seven to 14 days to get that mistake fixed,” said Kevin Hamby, the shop manager for CNC Stonecrafters. “Now going from hand work to machine work is a night and day difference.”

GCI Surfaces: Using a sawjet and waterjet to ramp up production: Within the past year, GCI Surfaces of Clearwater, FL, increased production, downsized its footprint and began to cut intricate stone pieces — all with its new Baca Robo SawJet

A year ago, Michael Gladstone of Gladstone Construction Inc dba GCI Surfaces, located in Clearwater, FL, decided he needed to speed up his production rate in the shop. In September of 2014, he purchased a Baca Robo SawJet, which he believed would assist in achieving this goal.

“We needed a faster way to cut our slabs, have a small footprint because the shop space was becoming limited and the ability to do intricate cuts as well as maximize yield we could get from a slab,” explained Gladstone. “This machine does that. The software is fast and easy to learn and use. The accuracy of the cuts are exact. If calibration is required, it is easy to do. The safety features are second to none.”

Rivers’ Edge Countertops, a seven-year-old fabrication shop, maintains a fully digital shop with advanced stoneworking machinery to meet the needs of its clients.

Rivers’ Edge Countertops of Newcastle, OK, prides itself on producing an experience for its clients that are seeking brand new countertops. “We do this by guiding them through a process of discovering what the best product is for them,” said Jeremiah Rivers, CEO of the company. “I started the business in 2008 out of wanting to bring a new class and service to our market for the countertop industry.”

Within the last 14 months, the company invested in a lineup of machinery from Park Industries of St. Cloud, MN. “I chose Park machinery since it was made in the U.S., and I heard great things about their parts and services,” explained Rivers. “Plus, I had a great sales representative who walked me through the whole process.”

Operating solely as a wholesale stone fabrication business, Classic Rock Fabrication of Harrisburg, PA, was established by several fabricators who realized a need for this specialty service.

 

First opening its doors in 2006, Classic Rock Fabrication is owned by Alex Bazdar, Chris Mellott and Brad Wevodau. “We have always maintained the same business model,” explained Bazdar, CEO, who joined the company almost six years ago and serves as its managing partner. “We have always been a wholesale company, even prior to my start here. Brad and Chris had a great vision and stuck with it, even when the markets went south. Classic Rock never wavered to opening its doors to the public. We continue to remain strictly a true and through wholesaler. Some fabricators say they are, but they take walk-ins and sell retail which directly competes against the dealers and builders.

 

We deal with solely kitchen and bath dealers and home builders. Wetemplate, produce and install for them. We have no contact with the consumer, other than once a job has been sold; they make stone selections in house.” According to Bazdar, Classic Rock Fabrication’s business plan was well thought out and has proven successful.

 

Classic Granite & Marble, an eight-year-old Virginia-based fabrication shop, aims to please its diverse group of clientele.

Classic Granite & Marble (CGM), of Midlothian, VA, specializes in jobs from custom residential to a multitude of small- and medium-sized commercial projects. Tony Kilic, President of CGM, became involved in the stone fabrication business in Maryland before moving to the Richmond, VA, area. “What drew me to the business was seeing an increasing number of my friends beginning to navigate towards stone fabrication, and I saw the success and growth opportunity in the industry,” said Kilic. “The Richmond market peaked my interest for many reasons. The area presented ample potential for future growth, and even though there was strong, dominating competition, I still saw room to expand. That is what inspired me to move to Richmond, where Classic Granite & Marble came to be.”